Productization & Compliance
We help bridge the gap between functional prototypes and scalable, manufacturable products. Our productization services ensure your design is optimized for volume production, reliability, cost-efficiency, and compliance with international standards. From DFM/DFT enhancements to test jig development and regulatory prep, we support your journey to the production line—with a strong focus on repeatability, quality assurance, and certification readiness.
KEY HIGHLIGHTS
Design for Manufacturability (DFM) & Test (DFT)
We revise PCB layouts, component selections, and mechanical tolerances to ensure reliable manufacturing yields and easy in-line testing. This includes BOM optimization, sourcing validation, and minimizing assembly complexity.
Regulatory Compliance & Certification Support
Prepares your product for certifications such as FCC, CE, RoHS, UL, IC, or CB Scheme. We assist with EMC/ESD design best practices, documentation, and liaison with certified labs for formal testing.
Test Fixture & Jig Development
Design and build of custom test systems—bed-of-nails, pogo-pin jigs, USB programming stations—for efficient functional testing, firmware flashing, and calibration during production.
Firmware & Serial Provisioning for Production
Implementation of factory-safe firmware flashing routines, device provisioning scripts, and secure serial number assignment. Support for DFU, SWD, USB, and UART programming methods.
Pilot Production & Ramp-Up Support
Assist with early-stage production runs to validate assembly processes, test coverage, and yield metrics. Includes design reviews with contract manufacturers (CMs), build checklists, and fixture refinement.
BOM & Supply Chain Optimization
Component cost analysis, alternate sourcing, and lifecycle management (EOL checks) to ensure robust and scalable supply strategies. Close collaboration with CMs to prevent supply chain bottlenecks.
PRODUCTIZATION & COMPLIANCE CAPABILITIES
Design for Manufacturability (DFM) and Test (DFT) to optimize assembly yield and reliability
Regulatory compliance support for FCC, CE, RoHS, UL, IC, and other certifications
Custom test fixtures and jigs for efficient functional testing, calibration, and programming
Secure firmware flashing, device provisioning, and serial number assignment for production
Pilot production support, ramp-up validation, and yield optimization with contract manufacturers
BOM analysis, alternate sourcing, and supply chain management for scalable manufacturing
USE CASES
- •Transition from MVP to pilot or small-batch production
- •Preparing for regulatory testing and lab submission
- •Improving test coverage and reducing factory failure rates
- •Streamlining firmware flashing and product provisioning in manufacturing
- •Optimizing BOM for cost, availability, and lifecycle
Client Success
Don't Take Our Word For It, Read Our Client Success Stories
ZyntelliTech exceeded our expectations in delivering a custom firmware solution for our IoT distance measurement device. Their team expertly developed firmware on the Nordic nRF9160 platform, integrating a Time-of-Flight (ToF) sensor to measure distance with high precision and consistency. In addition to accurate sensor integration, ZyntelliTech implemented GPS functionality and designed a reliable data pipeline to transmit real-time sensor readings and location data to our AWS cloud infrastructure. Their deep understanding of LTE-M/NB-IoT communication, MQTT protocols, and cloud connectivity enabled seamless, low-latency performance across our system. Throughout the project, ZyntelliTech demonstrated excellent technical skills, clear communication, and a proactive approach to problem-solving. Their firmware was well-structured, power-optimized, and thoroughly documented—making it easy to scale and maintain. We highly recommend them as a development partner for any IoT, cloud-connected, or sensor-driven project.
Hunter Raley, CEO
We partnered with ZyntelliTech Development LLC to develop a custom IoT solution based on the ESP32-S3 platform—and the results were exceptional. Their team engineered a reliable, low-power controller that captures real-time UV sensor data and seamlessly transmits it to our AWS cloud infrastructure. ZyntelliTech handled every layer of the system: from embedded firmware with OTA update capabilities and AWS IoT Core fleet provisioning, to full mobile app development using Flutter. The mobile apps allow users to monitor and manage devices effortlessly, with real-time data visualization and secure device onboarding. Their ability to deliver a tightly integrated solution—from hardware to cloud to mobile—was exactly what we needed. The firmware was efficient, the cloud communication was rock-solid, and the apps were beautifully designed and intuitive. ZyntelliTech proved to be a reliable and forward-thinking development partner, and we highly recommend them for any end-to-end IoT project.
Charles Rigby, CEO
ZyntelliTech Development LLC delivered a complete RF control solution for our vehicle system, handling both hardware and firmware development with precision and professionalism. Their team designed custom electronic boards for the RF transmitter and receiver modules, ensuring reliable long-range communication and signal integrity under demanding conditions. In addition to hardware design, ZyntelliTech developed embedded firmware optimized for responsive control, robust pairing, and interference resistance. The system performed flawlessly in field tests, demonstrating the team's deep understanding of RF communication protocols and automotive-grade reliability. This project showcased ZyntelliTech’s end-to-end capability—from schematic and PCB design to low-level embedded programming and RF performance tuning. We highly recommend them for any project requiring custom wireless control systems or vehicle integration.
Dennis Chim, Co-Founder
ZyntelliTech Development LLC played a pivotal role in the successful development of our advanced wireless sensor system. The team engineered a scalable solution using Nordic’s nRF52 series for BLE mesh networking and the nRF9160 as a cellular gateway, seamlessly connecting edge devices to our AWS cloud infrastructure. ZyntelliTech provided full-stack services—including custom PCB design, low-power firmware development, and end-to-end AWS integration. Their implementation of a robust BLE mesh network enabled reliable, long-range communication between sensor nodes, while the nRF9160 gateway ensured real-time data transmission over LTE-M with secure cloud connectivity. In addition to the technical architecture, they managed prototype manufacturing and hardware validation, delivering a complete, production-ready system. Their deep expertise in embedded systems, wireless communication, and cloud-connected IoT made them an invaluable partner. We highly recommend ZyntelliTech for complex IoT product development and deployment.